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Index— —Company New——HOTON exports busily

Hoton special for designing painting line

Design ideas:

1. Uses Purpose: It is used for sheet metal spraying line operations for the whole or partial grinding of workpieces, spraying of primer, drying of primer, spraying of topcoat and drying of topcoat. Make the surface of the workpiece a dense corrosion-resistant film layer

2. Assembly line Process: large sheet metal → small sheet metal → partial scraping of putty → putty drying → cleaning → spraying primer → primer drying (partial) → middle coating → drying → cleaning → spraying paint → leveling → The topcoat is dry.

3. The mobile baking lamp is used in the grinding room to locally dry the putty of the workpiece; the primer room and the middle coating room are equipped with a three-dimensional top mobile baking lamp for drying. The maximum temperature during baking is 80 ° C.

4. The way for the vehicle to enter and exit the grinding and spray-painting room is: a flat conveyor chain to ensure that the vehicle moves left and right between the stations. Set the carriage return track.

Design principles

1. Large sheet metal (2 stations): one beam correction frame

2: Small sheet metal (2 stations): Shape repairing machine and spot welding machine

3: Grinding room (2 stations): flat installation, rear exhaust, electrical cabinet at the rear, European-style explosion-proof socket, exhaust fan control switch, emergency stop button. Dust disposal function (optional).

4: Primer room (1 station): flat installation, top exhaust, rear exhaust, lighting, top air purification, local heating with 3D mobile baking lamp, dry paint mist and exhaust gas treatment are optional

5: sheltered room (1 station): flat installation,

6: Spray paint room (1 station): In strict accordance with the industry standards of the Ministry of Communications during design, the exhaust duct needs to be sunk, 8 groups of ground-mounted infrared heating are used near the roll door, and 2 groups of infrared baking lights are fixed at the rear. . Trench exhaust, lighting, top air purification, optional dry paint mist and exhaust gas treatment after top air supply.

7. The supporting parts, materials and electrical components selected by the equipment are of reliable quality and leading technology to ensure the overall performance and quality of the equipment.

8. The control system fully considers the interlocking nature of the systems. Protective measures have been taken in temperature and system resistance to avoid equipment accidents.

9. The equipment is brand-new equipment, including room body, filter material, fan and all parts.

Third, product composition and technical configuration instructions
1. Product structure: Sheet metal correction frame + small sheet metal + sanding room + sanding room + primer room + sheltering station + spray baking room combined type.
2. Workpiece production process:
If the car has a serious accident, first enter the beam correction frame for correction. The small sheet metal directly enters the sheet metal station. The four wheels are left on the moving trolley. The sliding trolley is manually pushed into the sheet metal for repair. Then the workpiece surface is completed in the grinding room. During the cleaning and sanding process, the PV soft curtain between the sanding room and the primer room is opened, and the workpiece is pushed into the primer room by manually pushing the sliding trolley for primer spraying and local drying operations. After the primer is completed, the PV soft curtain between the primer room and the sheltering station is opened, and the workpiece is pushed into the sheltering station by manually pushing the sliding trolley to enter the sheltering operation. After the completion, the electric rolling door of the spray painting room is manually pushed to slide The trolley pushes the workpiece into the spray-baking room for finish coating and baking operations. After the completion, the main door of the spray-baking room is directly opened and the vehicle is driven out.
3. Product composition: Correction frame or ground gossip (1 set), shape repairing machine (1 set), polishing room (3 sets), primer room (1 set), sheltering station (1 set), spray booth (1 set) Grill room (1), 6 ground slides, 32 sliding trolleys.





 

NO name type Q unit price total bark
1 Calibration frame TECH-2 1 $6,842.9 $6,842.9 "Mini version of Mercedes-Benz and BMW designated special beam correction
Worktable length ---------- 3140MM
Working table width ---------- 940MM
Worktable height ---------- 120-1600MM
Hydraulic system pressure -------- 10000PSI
Maximum hydraulic thrust of the column ----- 100KN
Column moving working range-360 degrees
Power source pressure range ----- 0.5-0.8MPa
Lifting weight -------- 2500KG
Total equipment ------------ 1600KG "
2 Spot welder for sheet metal FY88A 1 $492.9 $492.9 Equipped with multiple welding gears, you can choose to adopt a unique high-precision time adjustment system. It has single-sided spot welding or optional double-sided spot welding functions. Sheet metal shrinking, meson, straight drawing, spot welding, flattening, wave line
3 CO2 welding machine FYMIG320 1 $971.4 $971.4 Can be used on aluminum and iron bodies, including two guns
4 Sanding station   1 $2,171.4 $2,171.4 The top is surrounded by a galvanized steel plate with a bent steel structure enclosure. The surface is spray-painted white and bolted. The fixed back is based on the brick wall of the workshop. The three stations use two PVC soft curtains. Front Three sheet metal gates, color: white. No roof, 16 LED lights per station, no air exhaust
5 Primer room   1 $4,257.1 $4,257.1 The top is surrounded by a galvanized steel plate with a bent steel structure enclosure. The surface is spray-painted white and bolted. The fixed back is equipped with 50mmEPS wall panels (color: white). PVC soft curtains are used on the left and right sides. . With static pressure room, lighting, filtering system, control system. Equipped with air supply and exhaust system, one 1.5KW energy-saving fan supplies air and one 4KW centrifugal fan exhausts air. Exhaust air at the bottom of the rear wall. Three manual folding sheet metal doors on the front
6 Sanding station   1 $2,171.4 $2,171.4 The top is surrounded by a galvanized steel plate with a bent steel structure enclosure. The surface is spray-painted white and bolted. The fixed back is based on the brick wall of the workshop. The three stations use two PVC soft curtains. Front Three sheet metal gates, color: white. No roof, 16 LED lights per station, no air exhaust
7 Sheltering station   1 $1,500.0 $1,500.0 The top is surrounded by a galvanized steel plate with a bent steel structure enclosure. The surface is painted white and bolted. It has no top and has 16 LED lighting. No exhaust air. 3 sheet metal front doors.
8 Baking room   1 $10,357.1 $10,357.1 The room is equipped with 50mm rock wool wall panels (color: white, with three manual folding doors in the front. Electric rolling door on the left, three sheet metal doors in the front. With static pressure room, lighting, filtering system, control system. Equipped with a 4kw fan for circulating air supply, the air volume: 12000m3 / h; the heating system is a built-in electric heater in the room, the power is 60Kw, the top side enters the air, and the rear of the trench is circulated
9 Primer room with mobile three-dimensional baking lamp   1 $2,828.6 $2,828.6 The control system is equipped with 1: master power switch. 2: Time adjustment button, (0 to 60 minutes) digital window display. 3: Power adjustment button, (30 to 100)% digital window display. 4: Work program key (4 work programs in total). 5: The three lights are turned on independently. 6: There are a total of three start keys, namely long-light work start, pulse work start, and pulse-to-long light work start (2 minutes pulse in 10 minutes and 8-minute long light, 3 minutes in more than 10 minutes) Time) At the same time, the three start keys are also the default work program start keys (for 10 minutes and 100% power work cannot be changed). 7: A stop working key.
10 Paint room with mobile three-dimensional baking lamp   1 $3,571.4 $3,571.4 The control system is equipped with 1: master power switch. 2: Time adjustment button, (0 to 60 minutes) digital window display. 3: Power adjustment button, (30 to 100)% digital window display. 4: Work program key (4 work programs in total). 5: The three lights are turned on independently. 6: There are a total of three start keys, namely long-light work start, pulse work start, and pulse-to-long light work start (2 minutes pulse in 10 minutes and 8-minute long light, 3 minutes in more than 10 minutes) Time) At the same time, the three start keys are also the default work program start keys (for 10 minutes and 100% power work cannot be changed). 7: A stop working key.
11 Conveying tools: sliding trolley   24 $140.0 $3,360.0 Sliding trolley: Each station is equipped with 4 sliding trolleys. Sliding trolley: made of ground grille, wheels, axles, bearings, 3.0mm steel plate, the entire trolley is painted with anti-rust treatment.
12 Conveyor track   150 $11.4 $1,714.3 Steel rails: Each station is equipped with 6 shaped steel rails. It is made of 8 # channel steel and 30 × 40 × 2.5mm thick square tube. It has strong structural force and is embedded in the ground with round steel welding. The track is electro-galvanized and rust-proof. The upper surface is flush with the ground plane.
13 Separation jack 4T 1 $154.3 $154.3 Imported hydraulic seal, pump maximum output pressure 65Mpa, cylinder stroke 127mm, cylinder bearing 4t, maximum extension 1360mm, maximum pressure of oil pipe 100MPa
14 6 pieces of automotive sheet metal tools 6件 1 $70.0 $70.0 Precision forging high quality

1 pier-shaped sheet metal lining

1 curved sheet metal lining

1 flat sheet metal backing iron

1 zinc sheet metal backing iron

1 light reduction sheet metal hammer

1 Pickaxe Finishing Sheet Metal Hammer 260G

Auto Body Repair Sheet Metal Tools 
15 Sheet metal rocker 7PC 1 $97.1 $97.1 7PC for non-destructive repair and declination correction
16 Dry grinding equipment DML3600 1 $1,114.3 $1,114.3 Silent grinding, equipped with a square head and a round head grinding head, distributed 100 pieces of sandpaper, power 2000w
          $41,674.3  

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ICP 08114093

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